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Sludge treatment in wastewater treatment. Brown liquid flowing in a concrete tank with pipes
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A windrow, used in sludge composting

Sludge stabilisation and conditioning

Sludge stabilisation processes are those which reduce its odour and putrescence and its level of pathogenic organisms. This is generally achieved either chemically or biologically.

Sludge thickening and dewatering processes normally require pre-treatment to assist the separation of the water from the solids. Pre-treatment is referred to as 'conditioning', which can take two forms − chemical or thermal.

Sludge stabilisation / solids destruction
Credit: Judd Water & Wastewater Consultants

About sludge stabilisation

Sludge stabilisation processes are those which reduce its odour and putrescence and its level of pathogenic organisms. This is generally achieved either chemically or biologically.

For alkaline stabilisation, a basic chemical reagent such as lime − sometimes supplemented with a granular or powdered solid − is dosed into the sludge. Biological stabilisation uses micro-organisms which develop naturally within the sludge under the reactor conditions to biochemically degrade the organic material.

About sludge stabilisation

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An image of activated sludge

Alkaline stabilisation

Alkaline stabilisation is a chemical method designed to reduce sludge odour and putrescence and the level of pathogenic organisms by raising the pH of the sludge using lime. The process may be supplemented by dosing with waste solid materials to reduce the amount of lime used.

A disadvantage of employing these processes is that they increase the total amount of sludge solids, and also incur an operating cost associated with the supply of the chemical reagent.

Sludge treatment − alkaline stabilisation

Lime and solids dosing

Lime dosing is the principal chemical method used to stabilise sludge. Sufficient lime is dosed to increase the sludge pH level to above 12.

The method is simple and incurs a low capital cost compared with alternative biological or thermal methods for sludge stabilisation. It is also effective in retaining toxic metals in the sludge solids, since many of these form insoluble hydroxide precipitates at high pH levels.

Sludge treatment − lime and solids dosing
Sludge thickening and dewatering processes require pre-treatment to assist the separation of the water from the solids. This pre-treatment is referred to as conditioning, which takes the form of either chemical conditioning or thermal conditioning.
Credit: Judd Water & Wastewater Consultants

About sludge conditioning

Sludge thickening and dewatering processes normally require pre-treatment to assist the separation of the water from the solids.

Pre-treatment is referred to as 'conditioning', which can take two forms − chemical or thermal. Chemical conditioning comprises dosing with inorganic coagulants (such as iron or aluminium) and/or organic flocculants (or polymers). In thermal conditioning, the sludge is heated under controlled conditions.

Introduction to sludge conditioning

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Chemical sludge conditioning

Chemical conditioning refers to the chemical pre-treatment of sludge in advance of thickening and dewatering processes. Conditioning coalesces the smaller sludge particles to produce larger ones and reduces the sludge colloidal content. This increases both particle settling and the product cake permeability, and so increases the efficiency of the downstream thickening and dewatering processes.

Chemical sludge conditioning
Swirls of mud in oranges, browns and yellows

Thermal sludge conditioning

Thermal conditioning is used for the pre-treatment of sludge in advance of thickening and dewatering processes. Thermal processes are also sometimes used to condition sludges upstream of anaerobic digestion.

Sludge thermal conditioning employs hydrothermal processes (HTPs), first implemented for enhancing anaerobic digestion in the 1970s. Commercial HTP processes include the CAMBI™ process and Veolia’s Exelys™ technology.

Thermal sludge conditioning
A windrow, used in sludge composting

Aerobic digestion

Aerobic digestion is the degradation of the organic sludge solids in the presence of oxygen. The oxygen is introduced as fine bubbles of air into the reactor.

The micro-organisms in the sludge convert the organic material to carbon dioxide and water, and the ammonia and amino species to nitrate.

Sludge treatment − an overview of aerobic digestion